1.4 Track Fixing Accessories
To fix Track to a Ceiling, various accessories are required for a successful installation. This includes:
1.4.1 Track Brackets
- – 55mm Threaded Hole
- – 55mm Unthreaded Hole
- – 55mm Slotted Hole
- – 110mm Threaded Hole
- – 110mm Unthreaded Hole
- – 110mm Slotted Hole
All Brackets stated are suitable for each type of Ceiling Track referred in this manual.
For Ceiling Track Installation, a Threaded Track Bracket is the first choice to use; an Unthreaded Bracket is the preferred option when used with Turntable Fixings. (Depending on the Turntable Mounting Hole state) The 55mm is the Standard Bracket to use to suspend a Track, and the 110mm being used to link two Tracks together.
Track Brackets are supplied with Wedges which are fitted to secure a Ceiling Track to the Bracket.
1.4.2 Steel Channel (Unistrut)
Steel Channel is used for almost every Ceiling Track Installation. The Channel is the link between the Ceiling Fixings, and the Track Bracket. It is used to spread the load between Ceiling Fixings and allows simpler alignment of the Track Brackets location.
The Steel Channel is supplied in at any length required but is required to be a box section of 41×41.
For installations where the Ceiling Fixings are above 600mm apart. Double Steel Channel is used for additional strength. 82×41
The Steel Channel can be cut to size to suit the installation requirements.
Zykon Fixings
Zykon Fixings are required for installing a Track System into a Solid Concrete Ceiling. We recommend only to use Zykon and no other similar fixing accessory during Track installation.
Always ensure to refer to the Manufacturer’s Instructions along with our guidance on the correct use of these fixings.
The Zykon fixing we recommend are the Fischer FZEA II 14×40 M12 Thread, as we recommend the use of M12 Threaded Bar for all installations to ensure safe instalment of any Track System.
For further information on Zykon Fixings and how they work, refer to the Manufacturer’s Instructions.
To fix a Zykon fixing to the Ceiling, only the Zykon Universal Drill Piece 40×14 should be used, along with the Fischer Setting Tool FZED 14 Plus.
1.4.4 Chemical Resin
Chemical Resin is a method of fixing a Track System into a Concrete Ceiling or Brick/Block Wall. We recommend only to use the Fischer FIS-VL 410C Chemical Resin and no other similar substance to install the Ceiling Track System.
Always ensure to refer to the Manufacturer’s Instructions along with our guidance on the correct use of these fixings.
The Chemical Resin is a substance which requires Gel and Curing Time, see the Table below which are the Manufacturer’s recommended Gel and Curing Time.
For further information on the Chemical Resin and how it works, refer to the Manufacturer’s Instructions.
1.4.5 Parts List
|
GENERAL CEILING HARDWARE |
|
|
Component Description |
Part Number |
|
Aluminium Box Section 40x40x3mm (1mtr) |
700115 |
|
Aluminium Box Section 40x40x3mm (3mtr) |
700116 |
|
Aluminium (White) Box Section 40x40x3mm (1mtr) |
700117 |
|
Aluminium (White) Box Section 40x40x3mm (3mtr) |
700118 |
|
Uni Strut Spring Channel Nut (1 off) |
001010 |
|
Uni Strut Spring Channel Nut (1 box of 100) |
001011 |
|
Uni Strut Fish Plate (1 off) |
001008 |
|
Uni Strut Fish Plate (1 box of 50) |
001009 |
|
5700 x 50 x 10mm Steel Flat Bar |
700053 |
|
Uni Strut Steel Channel 40 x 40 x 2.5mm (3mtrs) |
700204 |
|
Uni Strut Steel Channel 40 x 40 x 2.5mm (6mtrs) |
700209 |
|
Drop Down Bracket |
700004 |
|
Joist Hanger Bracket |
700134 |
|
M12 x 1.75P Half Nut |
000205 |
|
M12 x 1.75P Threaded Bar (1mtr) |
700131 |
|
M12 x 1.75P Full Nut |
000452 |
|
M12 x 1.75P Nyloc Nut |
000021 |
|
M12 Plain Washer |
000023 |
|
M12 x 120mm x 1.75P HHS (DIN933) |
001015 |
|
M12 x 80mm x 1.75P HHS (DIN933) |
001018 |
|
M12 x 20 HHS (DIN933) |
001025 |
|
M12 x 25 HHS (DIN933) |
000708 |
|
Flange Clamp (FL312) |
700159 |
|
L Bracket – P1068 |
700324 |
|
45 Degree L Bracket – P1546_P2095_P2097 |
700325 |
|
Steel 80 x 50 Wall Bracket |
700139 |
|
Steel 80 x 50 Box Section |
700146 |
|
M12 x 75 HHS (DIN 931) |
000206 |
|
Saddle Bracket for Steelwork (85mm) |
700140 |
|
Saddle Bracket for Steelwork (95mm) |
700143 |
|
Vertical Wall Support Kit |
700055 |
|
Fischer Metal cavity fixing HM 6 x 37 S with metric screw (50 off) |
001026 |
|
M12 x 65mm x 1.75P HHS S/S |
000453 |
|
M12 Nut Cap – White |
000054 |
|
U Bracket Assy |
700213 |
|
M12 x 60mm x 1.75P HHS |
000493 |
|
M12 x 30mm x 1.75P HHS |
001027 |
|
Beam Clamp |
700326 |
|
Window Bracket – Single Steel Channel |
700211 |
|
Window Bracket – Double Steel Channel |
700212 |
|
M12 Back Nut |
001028 |
|
10 x 25mm Self Tapping Screw |
001029 |
|
Load Test Sticker |
133453 |
|
WALL FIXINGS |
|
|
Component Description |
Part Number |
|
Wall Bracket |
700003 |
|
7 x 30mm Brown RawlPlug (1 off) |
000997 |
|
7 x 30mm Brown RawlPlug (1 box of 288) |
000998 |
|
Fischer FZUB 14 x 40 Setting Tool |
700208 |
|
CONCRETE FIXINGS (CEILING & WALL) |
|
|
Component Description |
Part Number |
|
Fischer FIS VL 410C Chemical Resin (410ml) |
001001 |
|
Fischer FIS E 15 x 85 M12 (1 off) |
001002 |
|
Fischer FIS E 15 x 85 M12 (1 box of 10) |
001003 |
|
Fischer FIS H 20 x 85 K Chemical Sleeve (1 off) |
001004 |
|
Fischer FIS H 20 x 85 K Chemical Sleeve (1 box of 20) |
001005 |
|
Fischer FZEA II 14×40 M12 Zykon Fixing (1 off) |
001006 |
|
Fischer FZEA II 14×40 M12 Zykon Fixing (1 box of 50) |
001007 |
|
WOOD (JOIST) FIXINGS |
|
|
Component Description |
Part Number |
|
Wood Screws – 6.0 x 60mm Pozi |
001016 |
|
Wood Screws – 6.0 x 100mm Pozi |
001017 |
|
M6 x 25mm Penny Washer |
000523 |
|
Timco 12.0 x 100 Coach Screw (1 off) |
000999 |
|
Timco 12.0 x 100 Coach Screw (50 off) |
001000 |
|
Timco 12.0 x 50 Coach Screw (1 off) |
001019 |
|
Timco 12.0 x 50 Coach Screw (50 off) |
001020 |
|
TRACK ANCILLARIES |
|
|
Component Description |
Part Number |
|
55mm (M12 Tapped) Track Bracket Kit |
700084 |
|
110mm (M12 Tapped) Track Bracket Kit |
700061 |
|
55mm (12mm Hole) Track Bracket Kit |
700085 |
|
110mm (12mm Hole) Track Bracket Kit |
700087 |
|
55mm (Slotted) Track Bracket Kit |
700049 |
|
110mm (Slotted) Track Bracket Kit |
700048 |
|
Single Track End Cap |
700022 |
|
Track Lock Kit |
700060 |
|
Track End Stop |
700041 |
|
Track End Stop Lock Kit |
700033 |
|
TRACK WEDGES |
|
|
Component Description |
Part Number |
|
55mm Track Wedge (1 off) |
700011 |
|
55mm Track Wedge (20 off) |
700132 |
|
110mm Track Wedge (1 off) |
700026 |
|
110mm Track Wedge (20 off) |
700133 |
|
TRACK SPACERS |
|
|
Component Description |
Part Number |
|
55mm Track Bracket Spacer (2mm) |
700090 |
|
55mm Track Bracket Spacer (4.5mm) |
700091 |
|
55mm Track Bracket Spacer (9mm) |
700092 |
|
55mm Track Bracket Spacer (12mm) |
700093 |
|
55mm Track Bracket Spacer (20mm) |
700094 |
|
110mm Track Bracket Spacer (2mm) |
700095 |
|
110mm Track Bracket Spacer (4.5mm) |
700096 |
|
110mm Track Bracket Spacer (9mm) |
700097 |
|
110mm Track Bracket Spacer (12mm) |
700098 |
|
110mm Track Bracket Spacer (20mm) |
700099 |
|
TRACK TYPES |
|
|
Component Description |
Part Number |
|
Single Track (2.5mtrs) Assy |
700401 |
|
Single Track (3mtrs) Assy |
700402 |
|
Single Track (5mtrs) Assy |
700403 |
|
Piggy Track (2.5mtrs) Assy |
700404 |
|
Piggy Track (3mtrs) |
700089 |
|
Piggy Track (5mtrs) Assy |
700405 |
|
Inset Single Track (5mtrs) Assy |
700407 |
|
Inset Heavy Duty Track (7mtrs) Assy |
700408 |
|
Heavy Duty Track (7mtrs) |
700103 |
|
Single Track Bend 15 Degree Assy |
700409 |
|
Single Track Bend 22.5 Degree Assy |
700410 |
|
Single Track Bend 45 Degree Assy |
700411 |
|
Single Track Bend 90 Degree Assy |
700412 |
|
TURNTABLES |
|
|
Component Description |
Part Number |
|
Turntable Aluminium 130kg Manual |
400000 |
|
Turntable Aluminium 130kg Powered |
500000 |
|
Turntable Steel 300kg Manual |
400042 |
|
Turntable Steel 300kg Powered |
500023 |
|
TRANSITION GATES |
|
|
Component Description |
Part Number |
|
Transition Gate Kit |
100054 |
|
HD Transition Gate Kit |
100070 |
|
Transition Gate Moving Track Drill Template |
100018 |
|
Transition Gate Fixed Track Drill Template |
100017 |
|
Turntable Steel 300kg Powered |
100019 |
|
Turntable Steel 300kg Powered |
100072 |
|
Turntable Steel 300kg Powered |
100071 |
|
H SYSTEM |
|
|
Component Description |
Part Number |
|
H – System Standard Trolley |
200093 |
|
H – System Powered Trolley (1 of 2) |
200013 |
|
H – System Powered Trolley (2 of 2) |
200014 |
|
H – System Charging Assemble |
200099 |
|
Powered H – Centre Plate |
200062 |
–
TOOLS LIST
- Tape Measure
- Spirit Level
- Vernier Calliper
- Joist Finder
- Pencil / Marker Pen
- Hoover / Air Gun / Hole Brush
- Loctite 270
- Test Weights
- Weight Trolley
- Block + Tackle
- Fischer FIS VW 3COS Vinyl-ester Styrene Free Injection Resin Applicator Gun
- Fischer Setting Tool FZED 14 Plus
- 40mm Hole Cutter
- Zykon Universal Drill Piece 4×14
- Coping Saw
- Reciprocating Saw
- Drill
- Masonry Drill Bits: 7mm, 15mm, 16mm, 20mm
- Timber Drill Bit: 6mm, 8mm
- HSS Drill Bits: 6mm, 8.5mm, 12mm, 12.5mm, 13mm
- HSS Brad Drill Bit: 10mm
- Allen Keys: 2mm, 2.5mm, 3mm, 4mm, 5mm
- Smanners: 10mm, 13mm (x2), 19mm (x2)
- Pozi Head Screwdriver
- Flat Head Screwdriver
- Long Nose Pliers
- File
- Deburring Tool
- Hammer