Course Content
CP440 – Service Manual
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Introduction (1.0)
00:00
Safety Precautions (2.0)
00:00
Servicing (3.0)
00:00
Lift Tape Condition (3.1)
00:00
Test Procedure (4.0)
00:00
Tools, Equipment and Lubricants Required for Servicing (5.0)
00:00
Decommissioning (6.0)
00:00
Hoist Removal (6.1)
00:00
Hoist Dismantling (6.2)
00:00
Hoist Disposal (6.3)
00:00
Spare Parts List (7.0)
00:00
Troubleshooting (8.0)
00:00
Hoist doesn’t turn on (8.1)
00:00
Hoist doesn’t charge (8.2)
00:00
Hoist doesn’t lift – No error indication (8.3)
00:00
Hoist doesn’t lift – high current (8.4)
00:00
Hoist is functioning but LED is inactive (8.5)
00:00
Hoist Safety Mechanisms (8.6)
00:00
LED Fault finding table (8.7)
00:00
Servicing – Removal and Replacement (9.0)
00:00
External Covers (9.1)
00:00
PCB (9.2)
00:00
Batteries (9.3)
00:00
Lift Motor (9.4)
00:00
Bottom QRS Hook (9.5.1)
00:00
Top QRS Hook (9.5.2)
00:00
Bottom Cover (9.6.1)
00:00
Top Cover (9.6.2)
00:00
Limit Switch (9.7)
00:00
Hub (9.8)
00:00
Lift Tape (9.9)
00:00
Motor Shaft (9.10)
00:00
Trolley Wheels (9.11)
00:00
Handset Cable Port (9.12)
00:00
E-Stop Assembly (9.13)
00:00
CP440 – Commissioning Manual
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Introduction (1.0)
00:00
Safety Precautions (2.0)
00:00
Required Tools and Equipment (2.1)
00:00
Hoist Unboxing (3.0)
00:00
Hoist Installation (4.0)
00:00
Ceiling Track Access (4.1)
00:00
Installing the Trolley (4.2)
00:00
Installing the Hoist onto the Trolley (4.3)
00:00
Installing the Hoist onto an FSG (4.4)
00:00
Component Attachment (5.0)
00:00
Attaching the Handset (5.1)
00:00
Attaching the Carry Bar (5.2)
00:00
Fixing the Charging System (5.3)
00:00
Hoist Start Up and Function Checks (6.0)
00:00
Turning the Hoist On and Off (6.1)
00:00
Operating Controls (6.2)
00:00
Moving the hoist along the track system (6.3)
00:00
Charging the Hoist (6.4)
00:00
LED Display (6.5)
00:00
Accessories (7.0)
00:00
Decommissioning (8.0)
00:00
Hoist Removal (8.1)
00:00
Hoist Dismantling (8.2)
00:00
Hoist Disposal (8.3)
00:00
CP440 – Spare Parts Manual
The CP440 spare parts manual is a comprehensive guide that provides detailed information about the spare parts used in the CP440 ceiling track hoist. It includes a parts list, descriptions, illustrations information. It is a valuable resource for technicians and maintenance personnel to effectively repair and maintain the CP440 equipment.
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Track Type (1.0)
00:00
Spare Parts Summary (2.0)
00:00
Part Code Detail (3.0)
00:00
CP440 – Training Manual
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CP440 - Training Manual
01:01:00
CP440 (Portable Motor)
About Lesson

Hoist doesn’t charge

Attach the Charger to the Handset correctly (ensure the lead is fully inserted into the Handset Port) to determine if the Hoist will charge, if the LED does not begin to flash orange, follow the Troubleshooting Guide below.

 

Troubleshooting Guide

1. Check the Charger is turned on at the power supply.

2. Check the Handset is connected to the Hoist correctly.

3. Check Charger wiring for damage, e.g. cuts and breaks.

4. Check the Handset Port is not damaged, e.g. Clear brakes or burns.

5. Check PCB for damage, e.g. blown components.

6. Check the Batteries output using a Battery Tester.

7. Replace Handset

8. Replace Charger

9. Replace PCB

 

Action Guide

1. Turn the Plug Switch at the wall on.

2. See User Manual on correct Handset attachment.

3. Replace Charger Assembly. See Installation Manual for Charger installation.

4. Replace the Handset. (See User Manual on Handset attachment)

5. Replace the PCB – See section 9.2

6. If Batteries or non-responsive, replace the batteries.

7. See User Manual on Handset attachment.

8. See Charger Installation within the Installation Manual.

9. See section 9.2 on PCB replacement.

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